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It’s a crisp fall morning in Northern Idaho, an elk bugles in the distance, sending chills up your spine.
The camp was made last night, the stories were flying and today we are hunting.
Your trophy bull may be just up the hill.
The hunt will be challenging. You spent all year preparing for this moment.
You’re ready. Just before you head into the woods you turn back to grab your trusty elk rack hat, your lucky hat.
Hells Canyon Designs outfits hunters of every skill level, but this particular hat was made just for you. For this adventure.
The perfect leather patch hat didn’t just make itself. When you shop with us, you’re benefiting from years of experience and hundreds of hours of experimentation. We’ve worked hard to perfect our process and develop the level of craftsmanship you deserve. We are proud to provide you with top-quality products, exceptional customer service, free shipping, and fast turnaround times.
Our custom leather patches are designed and created here in Lewiston, Idaho. Each patch is made of top-grain leather. Our chestnut moon patches are commercial heat-pressed onto our favorite hats.
Our hats are made to order, and the placement of each patch may vary slightly.
Gently wash your hat by hand using warm water. Your hat patch will weather nicely, but it's not made to go through the washing machine. The sweatband can be pulled out of the hat for easy access. Hats can be ironed gently with steam if supported from the inside. Use a cotton t-shirt between the iron and hat to prevent creases and wrinkles.
We are a small shop in Lewiston Idaho, the gateway to Hells Canyon, The Lewis and Clark Trail, and the Nez Perce and Clearwater Forests. Airplanes, Jet Boats, Fishing, Hunting, the outdoor recreational opportunities are unlimited. When you buy from us you are buying the whole experience. So grab a hat or tumbler, see what we are all about and join the gang.
Our patches stay stuck. Heat pressing is a great way to get creative with the shape of your patches. We use an industrial heat seal and attach the patches with heat and pressure.
This is the method we use to attach our own fun Bigfoot and other laser cut designs.
These patches do stand the test of time however do have a few limitations as far as water goes. They stand up to hard physical activity just fine, a quick dip in the river, creek or pool is no problem.
We do not recommend putting these hats in the washer and dryer.
Jason bought his hat from me last year. He is a member of a Helitack crew that I fly around in the summer. It was all I could do to pry this hat off him for a quick picture. He has a brand new one on the shelf, but this is the one I see him wearing. We are pretty confident when you grab one of our hats it will look like this one day.
When I say we are a small company I mean it. Mostly it has been my Golden retriever Kirby and I. We now have Alex who is making us look cool on TikTok and designs some really great Leather Patches. We are training up our newest team member Rikiyah on sewing patches and all the other things we do
Absolutely love your hat designs and they fit extremely well. I have had many comments on the hats I have bought from your company and always try to push people in you direction. Keep up the good work. Thanks for quality hats.
Hat looks great. I'll be ordering more, and probably some shirts as well.
As always Phil & his Team never disappoints us! Quality products and truly professionals. We highly recommend Hells Canyon Designs & will continue to contribute our business to them!
This is my 3rd squatch hat from you guys! It’s become my signature “thing”. Love it!
The mug was the perfect gift for my shed hunting boyfriend, great quality, super cool design, again, emphasis on QUALITY here. I was honestly really impressed. Quick shipping, great customer service, responded to my email super fast and provided the information i requested. Will buy from Hells Canyon again. Thanks!!!
BIGFOOT PEACE SIGN BLACK LEATHER PATCH HAT - RICHARDSON 112
Quick delivery and awesome ‘squatch hat
HAND SEWN BLACK ELK SHED LEATHER PATCH HAT - FLEXFIT SNAPBACK
Great quality. Looks and design are awesome.
Great hats had them out the day I ordered them
Very quick shipping and a high quality hat honoring a great man. What more can I say? Thank you!
I purchased this hat as a gift for my husband. He is very picky about how a hat has to look and feel. (Because I've bought hats in the past he wouldn't wear) I asked (probably unusual) questions about the fit and material of the hat before ordering. They promptly answered all my questions. My husband was so excited about his hat, he knew the brand and loved the quality of the patchwork.. He has worn his hat everyday since. Thank you for making my picky husband happy!