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GIVE US A CALL TO DISCUSS YOUR ORDER TODAY 208-553-9624

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Let's do business

Ask any of our current and past customers about their experience with Hells Canyon Designs. I could tell you all about it but check out our 5 star reviews, customers posting on Instagram and then come join the crowd. The highest compliment we are recieving now are repeat orders and customer referrals. It really makes the long hours, endless challenges and everything worthwhile.

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  • Fast Service
  • Over 3000 hats in stock
  • Small Town Values and service
  • Leather Patches or Embroidery
  • MIX AND MATCH COLORS
  • LOW MINIMUMS
  • DID WE MENTION FAST SERVICE?

Recent Custom work for our customers



Blank hats for decoration in stock
RICHARDSON 110 FLEX-FIT LEATHER PATCH HATS Hells Canyon Designs Loden/Black Lg/Xl
RICHARDSON 110 FLEX-FIT LEATHER PATCH HATS Hells Canyon Designs Heather Grey/White Lg/Xl
RICHARDSON 110 FLEX-FIT LEATHER PATCH HATS Hells Canyon Designs Charcoal/Black Lg/Xl
RICHARDSON 110 FLEX-FIT LEATHER PATCH HATS Hells Canyon Designs Heather Grey/Black Lg/Xl
RICHARDSON 110 FLEX-FIT LEATHER PATCH HATS Hells Canyon Designs Black/White Sm/Med
RICHARDSON 110 FLEX-FIT LEATHER PATCH HATS Hells Canyon Designs Loden/Black Lg/Xl
RICHARDSON 110 FLEX-FIT LEATHER PATCH HATS | As Low as $18 each $29.95
RICHARDSON 110 FLEX-FIT LEATHER PATCH HATS | HEAT PRESSED PATCHES Hells Canyon Designs Heather Grey/White Lg/Xl
RICHARDSON 110 FLEX-FIT LEATHER PATCH HATS | HEAT PRESSED PATCHES Hells Canyon Designs Loden/Black Lg/Xl
RICHARDSON 110 FLEX-FIT LEATHER PATCH HATS | HEAT PRESSED PATCHES Hells Canyon Designs Charcoal/Black Lg/Xl
RICHARDSON 110 FLEX-FIT LEATHER PATCH HATS | HEAT PRESSED PATCHES Hells Canyon Designs Heather Grey/Black Lg/Xl
RICHARDSON 110 FLEX-FIT LEATHER PATCH HATS | HEAT PRESSED PATCHES Hells Canyon Designs Black/White Sm/Med
RICHARDSON 110 FLEX-FIT LEATHER PATCH HATS | HEAT PRESSED PATCHES Hells Canyon Designs Heather Grey/White Lg/Xl
RICHARDSON 110 FLEX-FIT EMBROIDERED HATS | Get Your Quote Today $29.95
Custom Richardson 112 Leather Patch Hats 12 Hat Price Hells Canyon Designs Heather/Black
Custom Richardson 112 Leather Patch Hats 12 Hat Price Hells Canyon Designs
Custom Richardson 112 Leather Patch Hats 12 Hat Price Hells Canyon Designs Charcoal/Black
Custom Richardson 112 Leather Patch Hats 12 Hat Price Hells Canyon Designs Grey/White
Richardson 112 Loden
Custom Richardson 112 Leather Patch Hats 12 Hat Price Hells Canyon Designs Loden/Black
Custom Richardson 112 Leather Patch Hats 12 Hat Price Hells Canyon Designs Black
Custom Richardson 112 Leather Patch Hats 12 Hat Price Hells Canyon Designs Black/White
Custom Richardson 112 Leather Patch Hats 12 Hat Price Hells Canyon Designs Hot Pink/Black
Custom Richardson 112 Leather Patch Hats 12 Hat Price Hells Canyon Designs Heather/Black
RICHARDSON 112 CUSTOM PATCH HATS | As low as $18 each $29.95
Copy of 12 Custom RICHARDSON 112 CUSTOM PATCH HATS | $22 each Hells Canyon Designs
Copy of 12 Custom RICHARDSON 112 CUSTOM PATCH HATS | $22 each Hells Canyon Designs
Copy of 12 Custom RICHARDSON 112 CUSTOM PATCH HATS | $22 each Hells Canyon Designs
Copy of 12 Custom RICHARDSON 112 CUSTOM PATCH HATS | $22 each Hells Canyon Designs
Copy of 12 Custom RICHARDSON 112 CUSTOM PATCH HATS | $22 each Hells Canyon Designs
Copy of 12 Custom RICHARDSON 112 CUSTOM PATCH HATS | $22 each Hells Canyon Designs
Copy of 12 Custom RICHARDSON 112 CUSTOM PATCH HATS | $22 each Hells Canyon Designs
Copy of 12 Custom RICHARDSON 112 CUSTOM PATCH HATS | $22 each Hells Canyon Designs
Copy of 12 Custom RICHARDSON 112 CUSTOM PATCH HATS | $22 each Hells Canyon Designs
Copy of 12 Custom RICHARDSON 112 CUSTOM PATCH HATS | $22 each Hells Canyon Designs
RICHARDSON 112 EMBROIDERED HATS | As low as $18 each $29.95
RICHARDSON 115 LEATHER PATCH HATS | HAND SEWN PATCHES Hells Canyon Designs Heather Grey/Birch/Army Olive
RICHARDSON 115 LEATHER PATCH HATS | HAND SEWN PATCHES Hells Canyon Designs White/Hawaiian Blue/Pale Orange
RICHARDSON 115 LEATHER PATCH HATS | HAND SEWN PATCHES Hells Canyon Designs Loden
RICHARDSON 115 LEATHER PATCH HATS | HAND SEWN PATCHES Hells Canyon Designs Charcoal/Black
RICHARDSON 115 LEATHER PATCH HATS | HAND SEWN PATCHES Hells Canyon Designs Charcoal/White
RICHARDSON 115 LEATHER PATCH HATS | HAND SEWN PATCHES Hells Canyon Designs Charcoal/Red
RICHARDSON 115 LEATHER PATCH HATS | HAND SEWN PATCHES Hells Canyon Designs Black
RICHARDSON 115 LEATHER PATCH HATS | HAND SEWN PATCHES Hells Canyon Designs Black/Charcoal
RICHARDSON 115 LEATHER PATCH HATS | HAND SEWN PATCHES Hells Canyon Designs Black/White
RICHARDSON 115 LEATHER PATCH HATS | HAND SEWN PATCHES Hells Canyon Designs Hot Pink/Black
RICHARDSON 115 LEATHER PATCH HATS | HAND SEWN PATCHES Hells Canyon Designs Heather Grey/Birch/Army Olive
RICHARDSON 115 LEATHER PATCH HATS | As low as $18 each from $29.95
RICHARDSON 115 LEATHER PATCH HATS | HEAT PRESSED PATCHES Hells Canyon Designs Black/Charcoal
RICHARDSON 115 LEATHER PATCH HATS | HEAT PRESSED PATCHES Hells Canyon Designs Heather Grey/Birch/Army Olive
RICHARDSON 115 LEATHER PATCH HATS | HEAT PRESSED PATCHES Hells Canyon Designs White/Hawaiian Blue/Pale Orange
RICHARDSON 115 LEATHER PATCH HATS | HEAT PRESSED PATCHES Hells Canyon Designs Loden
RICHARDSON 115 LEATHER PATCH HATS | HEAT PRESSED PATCHES Hells Canyon Designs Charcoal/Black
RICHARDSON 115 LEATHER PATCH HATS | HEAT PRESSED PATCHES Hells Canyon Designs Charcoal/White
RICHARDSON 115 LEATHER PATCH HATS | HEAT PRESSED PATCHES Hells Canyon Designs Charcoal/Red
RICHARDSON 115 LEATHER PATCH HATS | HEAT PRESSED PATCHES Hells Canyon Designs Black
RICHARDSON 115 LEATHER PATCH HATS | HEAT PRESSED PATCHES Hells Canyon Designs Black/White
RICHARDSON 115 LEATHER PATCH HATS | HEAT PRESSED PATCHES Hells Canyon Designs Hot Pink/Black
RICHARDSON 115 LEATHER PATCH HATS | HEAT PRESSED PATCHES Hells Canyon Designs Black/Charcoal
RICHARDSON 115 EMBROIDERED HATS | As low as $18 each $29.95
YP CLASSICS 6606 LEATHER PATCH HAT | HAND SEWN PATCHES Leather Patch Hats Hells Canyon Designs Moss/Khaki
YP CLASSICS 6606 LEATHER PATCH HAT | HAND SEWN PATCHES Leather Patch Hats Hells Canyon Designs Black
YP CLASSICS 6606 LEATHER PATCH HAT | HAND SEWN PATCHES Leather Patch Hats Hells Canyon Designs Heather Grey/Black
YP CLASSICS 6606 LEATHER PATCH HAT | HAND SEWN PATCHES Leather Patch Hats Hells Canyon Designs Heather Grey/Black
YP CLASSICS 6606 LEATHER PATCH HAT | HAND SEWN PATCHES Leather Patch Hats Hells Canyon Designs Heather Grey/White
YP CLASSICS 6606 LEATHER PATCH HAT | HAND SEWN PATCHES Leather Patch Hats Hells Canyon Designs Brown/Khaki
YP CLASSICS 6606 LEATHER PATCH HAT | HAND SEWN PATCHES Leather Patch Hats Hells Canyon Designs Caramel/Black
YP CLASSICS 6606 LEATHER PATCH HAT | HAND SEWN PATCHES Leather Patch Hats Hells Canyon Designs Orange/Khako
YP CLASSICS 6606 LEATHER PATCH HAT | HAND SEWN PATCHES Leather Patch Hats Hells Canyon Designs Caramel
YP CLASSICS 6606 LEATHER PATCH HAT | HAND SEWN PATCHES Leather Patch Hats Hells Canyon Designs Charcoal/Black
YP CLASSICS 6606 LEATHER PATCH HAT | HAND SEWN PATCHES Leather Patch Hats Hells Canyon Designs
YP CLASSICS 6606 LEATHER PATCH HAT | HAND SEWN PATCHES Leather Patch Hats Hells Canyon Designs Charcoal/Neon Yellow
YP CLASSICS 6606 LEATHER PATCH HAT | HAND SEWN PATCHES Leather Patch Hats Hells Canyon Designs Charcoal/Orange
YP CLASSICS 6606 LEATHER PATCH HAT | HAND SEWN PATCHES Leather Patch Hats Hells Canyon Designs Moss/Khaki
YP CLASSICS 6606 LEATHER PATCH HAT | As Low as $18 each $29.95
YP CLASSICS 6606 CUSTOM LEATHER PATCH HAT | HEAT PRESSED PATCHES Leather Patch Hats Hells Canyon Designs Orange/Khaki
YP CLASSICS 6606 CUSTOM LEATHER PATCH HAT | HEAT PRESSED PATCHES Leather Patch Hats Hells Canyon Designs Moss/Khaki
YP CLASSICS 6606 CUSTOM LEATHER PATCH HAT | HEAT PRESSED PATCHES Leather Patch Hats Hells Canyon Designs Brown/Khaki
YP CLASSICS 6606 CUSTOM LEATHER PATCH HAT | HEAT PRESSED PATCHES Leather Patch Hats Hells Canyon Designs Caramel
YP CLASSICS 6606 CUSTOM LEATHER PATCH HAT | HEAT PRESSED PATCHES Leather Patch Hats Hells Canyon Designs Caramel/Black
YP CLASSICS 6606 CUSTOM LEATHER PATCH HAT | HEAT PRESSED PATCHES Leather Patch Hats Hells Canyon Designs Heather Grey/White
YP CLASSICS 6606 CUSTOM LEATHER PATCH HAT | HEAT PRESSED PATCHES Leather Patch Hats Hells Canyon Designs Heather Grey/Black
YP CLASSICS 6606 CUSTOM LEATHER PATCH HAT | HEAT PRESSED PATCHES Leather Patch Hats Hells Canyon Designs Charcoal/Black
YP CLASSICS 6606 CUSTOM LEATHER PATCH HAT | HEAT PRESSED PATCHES Leather Patch Hats Hells Canyon Designs Black
YP CLASSICS 6606 CUSTOM LEATHER PATCH HAT | HEAT PRESSED PATCHES Leather Patch Hats Hells Canyon Designs Charcoal/Orange
YP CLASSICS 6606 CUSTOM LEATHER PATCH HAT | HEAT PRESSED PATCHES Leather Patch Hats Hells Canyon Designs Charcoal/Neon Green
YP CLASSICS 6606 CUSTOM LEATHER PATCH HAT | HEAT PRESSED PATCHES Leather Patch Hats Hells Canyon Designs Orange/Khaki
YP CLASSICS 6606 CUSTOM EMBROIDERED HAT | As Low as $18 each $29.95
YP CLASSICS 6606 CAMO LEATHER PATCH HAT | HAND SEWN PATCHES Leather Patch Hats Hells Canyon Designs BDU/Black
YP CLASSICS 6606 CAMO LEATHER PATCH HAT | HAND SEWN PATCHES Leather Patch Hats Hells Canyon Designs Black Multicam
YP CLASSICS 6606 CAMO LEATHER PATCH HAT | HAND SEWN PATCHES Leather Patch Hats Hells Canyon Designs Arid/Brown Multicam
YP CLASSICS 6606 CAMO LEATHER PATCH HAT | HAND SEWN PATCHES Leather Patch Hats Hells Canyon Designs Arid/Tan Multicam
YP CLASSICS 6606 CAMO LEATHER PATCH HAT | HAND SEWN PATCHES Leather Patch Hats Hells Canyon Designs Multicam Green/Black
YP CLASSICS 6606 CAMO LEATHER PATCH HAT | HAND SEWN PATCHES Leather Patch Hats Hells Canyon Designs Tropical Multicam
YP CLASSICS 6606 CAMO LEATHER PATCH HAT | HAND SEWN PATCHES Leather Patch Hats Hells Canyon Designs Kryptek Highlander
YP CLASSICS 6606 CAMO LEATHER PATCH HAT | HAND SEWN PATCHES Leather Patch Hats Hells Canyon Designs Kryptek Raid
YP CLASSICS 6606 CAMO LEATHER PATCH HAT | HAND SEWN PATCHES Leather Patch Hats Hells Canyon Designs Kryptek Typhon
YP CLASSICS 6606 CAMO LEATHER PATCH HAT | HAND SEWN PATCHES Leather Patch Hats Hells Canyon Designs BDU/Black
YP CLASSICS 6606MC CAMO EMBROIDERED HAT | As Low as $18 each $29.95
YP CLASSICS 6606 CAMO LEATHER PATCH HAT | HEAT PRESSED PATCHES Leather Patch Hats Hells Canyon Designs Multicam Green/Black
YP CLASSICS 6606 CAMO LEATHER PATCH HAT | HEAT PRESSED PATCHES Leather Patch Hats Hells Canyon Designs Black Multicam
YP CLASSICS 6606 CAMO LEATHER PATCH HAT | HEAT PRESSED PATCHES Leather Patch Hats Hells Canyon Designs BDU/Black
YP CLASSICS 6606 CAMO LEATHER PATCH HAT | HEAT PRESSED PATCHES Leather Patch Hats Hells Canyon Designs Arid/Brown Multicam
YP CLASSICS 6606 CAMO LEATHER PATCH HAT | HEAT PRESSED PATCHES Leather Patch Hats Hells Canyon Designs Arid/Tan Multicam
YP CLASSICS 6606 CAMO LEATHER PATCH HAT | HEAT PRESSED PATCHES Leather Patch Hats Hells Canyon Designs Tropical Multicam
YP CLASSICS 6606 CAMO LEATHER PATCH HAT | HEAT PRESSED PATCHES Leather Patch Hats Hells Canyon Designs Kryptek Raid
YP CLASSICS 6606 CAMO LEATHER PATCH HAT | HEAT PRESSED PATCHES Leather Patch Hats Hells Canyon Designs Kryptek Highlander
YP CLASSICS 6606 CAMO LEATHER PATCH HAT | HEAT PRESSED PATCHES Leather Patch Hats Hells Canyon Designs Kryptek Typhon
YP CLASSICS 6606 CAMO LEATHER PATCH HAT | HEAT PRESSED PATCHES Leather Patch Hats Hells Canyon Designs Multicam Green/Black
YP CLASSICS 6606 CAMO EMBROIDERED HAT | As Low as $18 each $29.95

Our Easy Ordering Process


WE WANT TO MAKE YOUR NEXT HATS

We have been making Custom Leather Patch Hats for years. We have many many satisfied customers who trust us to make their brand stand out. We are big enough to have all the right people and equipment, and small enough to handle each order personally.

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Let customers speak for us

from 88 reviews
Distressed black flag richardson 112

It is a well made hat. I'd like to see an all black hat with a silhouette of a sitting coyote howling in Red.... i will buy 2 if you can make it.

Michael Hepler
HAND SEWN BLACK DISTRESSED FLAG LEATHER PATCH HAT - RICHARDSON 112
HAND SEWN BLACK DISTRESSED FLAG LEATHER PATCH HAT - RICHARDSON 112

Love my new hat

Bill Vautour
BIGFOOT SHAKA RED LEATHER PATCH HAT - RICHARDSON 112
BIGFOOT SHAKA RED LEATHER PATCH HAT - RICHARDSON 112
Hats

Absolutely love your hat designs and they fit extremely well. I have had many comments on the hats I have bought from your company and always try to push people in you direction. Keep up the good work. Thanks for quality hats.

Eric Clift
SASQUATCH OREGON LEATHER PATCH HAT - FLEXFIT SNAPBACK
SASQUATCH OREGON LEATHER PATCH HAT - FLEXFIT SNAPBACK
Multicam black distressed flag

Hat looks great. I'll be ordering more, and probably some shirts as well.

Justin Ronnow Ronnow
HAND SEWN BLACK DISTRESSED FLAG LEATHER PATCH HAT - FLEXFIT SNAPBACK
HAND SEWN BLACK DISTRESSED FLAG LEATHER PATCH HAT - FLEXFIT SNAPBACK
Big Foot Shaka

As always Phil & his Team never disappoints us! Quality products and truly professionals. We highly recommend Hells Canyon Designs & will continue to contribute our business to them!

BigFoot Farms LLC
BIGFOOT SHAKA BLACK LEATHER PATCH HAT - RICHARDSON 112
BIGFOOT SHAKA BLACK LEATHER PATCH HAT - RICHARDSON 112
Great as usual

This is my 3rd squatch hat from you guys! It’s become my signature “thing”. Love it!

Lucas Ford
BIGFOOT PEACE SIGN CHESTNUT LEATHER PATCH HAT - RICHARDSON 112
BIGFOOT PEACE SIGN CHESTNUT LEATHER PATCH HAT - RICHARDSON 112
Elk Mug

The mug was the perfect gift for my shed hunting boyfriend, great quality, super cool design, again, emphasis on QUALITY here. I was honestly really impressed. Quick shipping, great customer service, responded to my email super fast and provided the information i requested. Will buy from Hells Canyon again. Thanks!!!

Jess Hoesly
BUGLING ELK BLACK 20oz COFFEE MUG
BUGLING ELK BLACK 20oz COFFEE MUG

BIGFOOT PEACE SIGN BLACK LEATHER PATCH HAT - RICHARDSON 112

Douglas Saxon
BIGFOOT PEACE SIGN BLACK LEATHER PATCH HAT - RICHARDSON 112
BIGFOOT PEACE SIGN BLACK LEATHER PATCH HAT - RICHARDSON 112
Awesome Experience

Quick delivery and awesome ‘squatch hat

Greg Widener
BIGFOOT PEACE SIGN RED LEATHER PATCH HAT - RICHARDSON 112
BIGFOOT PEACE SIGN RED LEATHER PATCH HAT - RICHARDSON 112

HAND SEWN BLACK ELK SHED LEATHER PATCH HAT - FLEXFIT SNAPBACK

Adam Dones
HAND SEWN BLACK ELK SHED LEATHER PATCH HAT - FLEXFIT SNAPBACK
HAND SEWN BLACK ELK SHED LEATHER PATCH HAT - FLEXFIT SNAPBACK
Hat

Great quality. Looks and design are awesome.

Brian
SASQUATCH BLACK LEATHER PATCH HAT - RICHARDSON 112
SASQUATCH BLACK LEATHER PATCH HAT - RICHARDSON 112
Solid Quality

Amazing work.

Courtney Luras
Troy Thompsen Memorial Golf Outing Hats
Troy Thompsen Memorial Golf Outing Hats
BEANIE

Good quality.

Karl Bash
BIGFOOT CUFFED BEANIE | YUPOONG 1501KC
BIGFOOT CUFFED BEANIE | YUPOONG 1501KC
Great hats

Great hats had them out the day I ordered them

jacob abrams
HAND SEWN NATURAL ELK SHED LEATHER PATCH HAT - RICHARDSON 112
HAND SEWN NATURAL ELK SHED LEATHER PATCH HAT - RICHARDSON 112
Great Hat

Great Work!!

Steve Bonham
BIGFOOT SHAKA BLACK LEATHER PATCH HAT - RICHARDSON 112
BIGFOOT SHAKA BLACK LEATHER PATCH HAT - RICHARDSON 112
Somebody has to do it!

So my name is Phil and I'm a helicopter pilot...  Hi Phil......

I am a working helicopter pilot based out of Lewiston Idaho. I have flown mostly on fires all over the country. One of my favorite places is Hells Canyon.

Over the last few years Hells canyon Designs has become another passion of mine. I love the reaction people have when they see what we can make them.

On a rare day off you might find my son and I fishing for cutthroat trout on Kelly Creek, or chucking flies for Steelhead on the Grande Ronde River.

Meet the Crew

We are a small company. I use the term we in the Royal Fashion.

If its daylight I have a hat on. I love the different hats I have to wear as a small business owner. I started my business a few years ago to make stuff I thought was cool. Turns out other people thought it was cool as well. I love the process and having the ability to take an idea, research what it takes to make it a reality and then screw it up enough times to finally get it right. 

2022 saw a new shop, some new technology, and a few new faces. we are looking forward to 2023!