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Our mission is to be a company who is authentic to who we are. Hells Canyon Designs is a small town company that is growing. We have a very small dedicated team commited to providing the best service and products possible. We work tirelesly to improve our product, push the boundries, and make and deliver the quality hats you want and deserve.

The perfect leather patch hat doesn't just make itself. We’ve worked hard to perfect our process and develop the level of craftsmanship you deserve. We are proud to provide you with top-quality products, exceptional customer service, free shipping, and fast turnaround times.

Screen Printing

We have turned the same drive and ambition to be the best loose on a new craft. Since 2022 we have added screen printing to our lineup. We began manual printing and last year made the leap into an ROQ Automatic screen printer. Enjoy the same service and white glove treatment on your next screen printing order!

Embroidery

in Jan of 2022 we installed our Barudan BEKY 6 head wide field 15 color embroidery machine and we started our embroidery journey. Since then we have see thousands of hats, shirts jackets and all other manner of items come through the shop. New hoops and techniques are helping us continue to expand the items we can embroider. Do you have a challenging project? Let us set you apart from the crowd.

LAser Engraving

Hells Canyon Designs is Northern Idahos expert in detailed laser engraving on almost any surface. Take look at this beautiful tumbler with the image literally engraved out of the tumblers coating. Imagine what we can do with your logo or idea.

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Let customers speak for us

from 93 reviews

Distressed black flag richardson 112

It is a well made hat. I'd like to see an all black hat with a silhouette of a sitting coyote howling in Red.... i will buy 2 if you can make it.

Michael Hepler

09/02/2023

HAND SEWN BLACK DISTRESSED FLAG LEATHER PATCH HAT - RICHARDSON 112

Love my new hat

Bill Vautour

08/03/2023

BIGFOOT SHAKA RED LEATHER PATCH HAT - RICHARDSON 112

Hats

Absolutely love your hat designs and they fit extremely well. I have had many comments on the hats I have bought from your company and always try to push people in you direction. Keep up the good work. Thanks for quality hats.

Eric Clift

06/02/2023

SASQUATCH OREGON LEATHER PATCH HAT - FLEXFIT SNAPBACK

Multicam black distressed flag

Hat looks great. I'll be ordering more, and probably some shirts as well.

Justin Ronnow Ronnow

02/25/2023

HAND SEWN BLACK DISTRESSED FLAG LEATHER PATCH HAT - FLEXFIT SNAPBACK

Big Foot Shaka

As always Phil & his Team never disappoints us! Quality products and truly professionals. We highly recommend Hells Canyon Designs & will continue to contribute our business to them!

BigFoot Farms LLC

02/23/2023

BIGFOOT SHAKA BLACK LEATHER PATCH HAT - RICHARDSON 112

Great as usual

This is my 3rd squatch hat from you guys! It’s become my signature “thing”. Love it!

Lucas Ford

01/28/2023

BIGFOOT PEACE SIGN CHESTNUT LEATHER PATCH HAT - RICHARDSON 112

Elk Mug

The mug was the perfect gift for my shed hunting boyfriend, great quality, super cool design, again, emphasis on QUALITY here. I was honestly really impressed. Quick shipping, great customer service, responded to my email super fast and provided the information i requested. Will buy from Hells Canyon again. Thanks!!!

Jess Hoesly

01/27/2023